Numerical simulation and experimental investigation: Metal spinning process of stepped thin-walled cylindrical workpiece

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dc.contributor.authorSeyedzavvar, Mirsadegh
dc.contributor.authorSeyedzavvar, Mirali
dc.contributor.authorAkar, Samet
dc.contributor.authorAbbasi, Hossein
dc.date.accessioned2025-01-06T17:30:24Z
dc.date.available2025-01-06T17:30:24Z
dc.date.issued2022
dc.description.abstractMany equipment and devices utilized in the aerospace industry are formed as symmetric parts through high plastic deformation of high strength sheet metal alloys with low thickness. Considering the inherent advantages of the spinning process of simple tooling and concentrated deformation loading, this process can be considered as one of the main options in producing these thin-sectioned lightweight parts. In this study, a Finite Element (FE) model has been developed to simulate the formation of a stepped thin-walled cylindrical workpiece of AISI 316 stainless steel alloy by spinning process. The FE simulation results were employed to investigate the effects of process parameters, including feed rate of the roller and rotational velocity of the mandrel on the distribution of stress and strain in the sheet metal, wrinkling failure, and thinning of the sheet metal during deformation. Experiments were carried out using selective input parameters based on the results of FE simulations. The comparison between FE simulations and experiments revealed that the developed model could predict the thinning of the sheet metals with over 93 % accuracy. Additionally, a good agreement between the experimentally deformed sheet configurations with those resulting from finite element simulations has been observed. © Author(s) 2022.
dc.identifier.doi10.31127/tuje.824890
dc.identifier.endpage80
dc.identifier.issn2587-1366
dc.identifier.issue1
dc.identifier.scopus2-s2.0-85167398399
dc.identifier.scopusqualityQ3
dc.identifier.startpage67
dc.identifier.trdizinid1114605
dc.identifier.urihttps://doi.org/10.31127/tuje.824890
dc.identifier.urihttps://search.trdizin.gov.tr/tr/yayin/detay/1114605
dc.identifier.urihttps://hdl.handle.net/20.500.14669/1582
dc.identifier.volume6
dc.indekslendigikaynakScopus
dc.indekslendigikaynakTR-Dizin
dc.language.isoen
dc.publisherMurat Yakar
dc.relation.ispartofTurkish Journal of Engineering
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/openAccess
dc.snmzKA_20241211
dc.subjectFeed rate
dc.subjectMandrel rotational speed
dc.subjectSheet metal
dc.subjectSpinning process
dc.subjectStress and strain
dc.subjectWrinkling
dc.titleNumerical simulation and experimental investigation: Metal spinning process of stepped thin-walled cylindrical workpiece
dc.typeArticle

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