A Study on the Production of Riblet Patterns Providing Micro-scale Flow Control through FDM-type 3D Printers
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Tarih
2024
Yazarlar
Dergi Başlığı
Dergi ISSN
Cilt Başlığı
Yayıncı
Erişim Hakkı
info:eu-repo/semantics/openAccess
Özet
This study explores the Fused Deposition Modeling (FDM) additive manufacturing method as a practical alternative for flow characterization applications critical in aerospace technology. While there are significant studies in the literature on high-budget FDM devices for manufacturing high-dimensional consistency parts, research focusing on sub-millimeter riblet geometries using more accessible, practical, and flexible open-source devices remains limited. In this study, a printer that can be mechanically and programmatically modified was used to create parallel riblet patterns resembling wing structures on plates. Microscopic examinations and measurements were conducted on these riblets to address encountered issues. Observations revealed that hardware elements such as nozzle-table distance and nozzle circularity are crucial for homogeneous material extrusion. Additionally, it was observed that software-defined parameters like line width and flow rate significantly affect riblet dimensions. Particularly in experiments involving calibration of these parameters in open-source concept devices, riblet width, inter-riblet spacing, and riblet height were achieved with a high accuracy error rate of up to 1.83%, 1.33%, and 0.19%, respectively. Consequently, this study demonstrated the feasibility of producing riblets in this size and precision using widely available, cost-effective, and customizable FDM devices. Considering the significance of riblet structures in aerospace industries for flow control and surface modifications, this research aims to provide critical insights for the practical and effective production of more complex surface profiles in research and development activities.
Açıklama
Anahtar Kelimeler
FDM, 3d printing, Flow control, Riblet, Airfoil surface
Kaynak
Afyon Kocatepe Üniversitesi Fen ve Mühendislik Bilimleri Dergisi
WoS Q Değeri
Scopus Q Değeri
Cilt
24
Sayı
1
